Stepdowns, Stepovers, Feed and Speeds
This page will cover how to determine amount and speed at which material is cut off of the stock.
ISO Material Groups
When determining feeds and speeds for a given manufacturer’s tool, you need to know what material it is being used for. This is where ISO standards come into play. Typically we work in P (Steel) and N (Non-Ferrous, Aluminum). You will then select your material number based on the alloy you are using and its material properties.
Machine Considerations
For our machining, we will largely be machine limited on speeds and feeds.
Key limitations:
Power and Torque
The curve below will dictate how much power and torque you can command from the machine for a given cut. I typically stick to under half of the machine limit at most.
Speed:
In X and Y, the machine is limited to 300 inches per minute (IPM)
In Z the machine feed limit is 230 IPM
Step Down and Step Over
Finding Your Tool
Once you know your material group, you need to figure out what type of tool you have.
Find your tool brand
Kennametal
Find the tool number i.e. 6676360
Go to https://www.kennametalnovo.com/app/en (If you don’t have an account, make one now!)
Search your part number
Find the feeds and speeds button
Niagara Tools
Find the tool number
Go to Seco Tools
Search your part number and use the speeds and feeds tool the same you would use Kennametals above
Harvey Tools
Find the tool number
Go to Harvey Tools
Search your part number and find this button